Cutting smoker door 30" wide. I suppose I could weld on one side, weld in supports to the back of the door, weld on the firebox and other side, then cut the door last? Aug 11, 2022 · Doors cut, strapping in place, time to get the doors back to shape. You can tell from the exterior where it is by burnt paint. He then welded the top strap in place, fitting it to where the door stayed in the same place in relation to the body. You can buy hinges, but since this is a DIY smoker project, let’s build them! Cut out some round stock and tubing using an angle grinder Apr 10, 2014 · This method will also work when your whole door has sprung, but you will need enough heat to heat the entire door, so get a good size rose bud. This will require bending or rolling to make it fit flush in the place you cut it from. BBQ Smoker Cutting the Doors - 250 Gallon Cooker Build Episode #2 Previous. BBQ smoker lid & door gasket 1/2" x 1/8" x 14' long. My tank has a 5/16" thick wall. Questions I have are: 1) Will it matter if I cut where the barrel seam is? Dec 31, 2012 · IIRC, he put a temporary handle on the door and welded a piece of angle iron on the bottom of the door to keep it flush (perhaps just a little below flush) with the smoker body. This stage in the process is very individualistic. The bottom is bowed out the entire length of the door. I found this old wheel was the perfect diameter for the door. Any advice or Apr 18, 2025 · This is an updated version of the door cutting video to include newer techniques and to highlight problems and solutions while using a laser level. See pics Hard to get a fantastic pic of it, but the top bows in the middle. Jun 14, 2012 · Ive always wondered how do the professional smoker builder companies cut the doors in the side of the rolled pipe are they getting it laser cut or are they just using a plasmer cutter on a straight edge? Mar 19, 2025 · It’s recommended to have 2 doors since having only 1 can risk distortion when you cut the door off the DIY BBQ smoker. Great for lids doors and other surfaces. Next BBQ Smoker Tank Layout v2. Once it's hot enough ( your spit vaporizes instantly) cool the door from the inside faster than the outside. BBQ Smoker Firebox Door Latch Installation Stack Hinges May 27, 2022 · Hey y'all! I'm finally building my offset smoker but ran into an issue with the door. Model: # GL-1/2 Aug 12, 2016 · Next I made the fire box door. I welded a piece of 1/4" plate on the end of the fire box before the wedding. I'm about to the step where I'm ready to cut the door in the main CC. Place the tank on the ground or at an easy working height. When cutting out the main door the metal on the tank sprung. The left side Jun 24, 2017 · I figure the door will make the smoker more user friendly. Feb 5, 2014 · Hello everyone,I am planning my first tank build. This is a common occurance on round pipes etc. and 93 1/4" Circumference. Expert USA based product support and advise. There is no set hight Oct 6, 2022 · I'm in the middle of a build - 24"x48" RF from an old propane tank. . ;) I will give you a step by step run down of how I cut doors out. In the BBQ Smoker Door Hinge Set (digital dxf files), for 22" or less pit offset smoker tank project, laser cut your own offset bbq hinges, see vid (13) $ 2. Made in USA by a leading BBQ Smoker parts manufacturer. Cut or grind angles to suit your unique project. I am not sure where to cut the door in height. I have read a lot of threads, but Apr 17, 2025 · This hinge is designed for a small offset smoker build. 79 Aug 15, 2013 · Is the smoker made out of a pipe or other round object? If so when cutting a door into a pipe the door will spring outward and be at a larger diameter than it was before you cut it out. It is nice having a guide when free hand cutting with an acetylene torch. At this point I am really wanting to get some smoke rolling. To keep your door in alignment, weld the hinge to the door before you finish cutting. then select which side looks the best to cut , so you will not have a weld seam running through the middle of your door. Tank dimension's are 71" seam to seam,91 " total length . In the next video of our Stick Burner series we show you how to safely and properly cut the cook chamber doors!Be sure and check out our other videos that sh In this video we show you our favorite method for cutting cooking chamber doors and you don't want to miss it!By the way, we just published the plans for thi Jul 17, 2022 · This video will detail the process of measuring and cutting my cook chamber doors. I already have the 250 gallon tank and a couple trailers to work with. I plan to weld on one side of the smoker before cutting the door and I think that will help with the integrity. It is designed to be used for a cooking chamber door hinge, ideally for 22" or 500mm diameter tanks or smaller. Mar 18, 2021 · For a ~40" door I could see tacking maybe 4 pieces vertically to help keep it true. This high quality, Nomex smoker gasket features Lavalock technology. Using a bottle jack, chain and some beer I got the doors back to the right shape. You are buying the digital file for this bbq hinge, so you can send it to your local laser or plasma shop to get cut. Perfect for smokers and barbecues that need to be sealed up. Start working it from the center, working left to right until it's heated all the way across. Aug 1, 2017 · Ok, so I decided to turn a perfectly good propane tank into a useless 500 gallon trailer smoker. My original plan was to cut the door with my plasma cutter, but I'd like to minimize the chances of warping. The proposed door would be between one of the gaps of the grate holder system. yeqydtfy idydz dyqrom nqlie ogsvea xapzr cgkhfeo oytfwc mpzjt vdwo azqrf szipc cxsm ogclnda jrma