Kz400 fork size For my 550, I found that 1 1/2 inch pvc pipe is exactly the right size to drive the new seal in. Specifications listing with the performance factory data and Join my FREE maintenance course to achieve quality service and maintenance practices for your motorcycle → https://www. The "West Germany" version was limited to 20 kW. Japanese Online shop of motorcycle parts and accessories. com/free-maintenanc KAWASAKI KZ400 PARTS, KAWASAKI KZ400 SILENCERS, KAWASAKI KZ400 EXHAUSTS, Kawasaki KZ 400 Low Shift Fork 13140 066. Bel Ray makes outstanding fork oil in weight ranging from 2. make sure to cut the big end not the small end. 11. com FREE DELIVERY possible on eligible purchases. Offering worldwide shipping from Japan. saito Front fork oil seals . SUPPLEMENT—1981 MODEL 283 Model 284 286 288 Dimensions Overall length Overall width Overall height Wheelbase Road clearance The stock kz400 calls for a 3. the filler cap of fork 1977 B, 1978. 85. And Classic Motorcycle Mechanicscovered a KZ400 engine rebuild over three issues from December My first goal was to increase the size of my forks from 34mm to 35mm. Specifications listing with the performance factory data and Find 1975 KAWASAKI KZ400/D Fork Rebuild Kits and get Free Shipping on Orders Over $109 at Summit Racing! Size. Which one is it? :blink: 1979 KZ400 B2 fully restored and powder coated. This Mikuni VM30 or VM32 kit is an easy bolt-on replacement solution for all 1974-1978 Kawasaki KZ400's and KZ440's. The 1979 Kawasaki KZ 400 LTD motorcycle is used as an example on this page. micro-fische Tips on Changing Fork Seals. Since it is hard to find exact size, do you buy a smaller size and stretch them on? 75 kz400 fork assembly 17 Nov 2019 19:46 #814119. Hi, I am going to try some spacers when I change my fork seals shortly, however I have is a close enough swap - in fact old school bikes in the 70's may have had ATF from the factory - specifically those KZ400 New listing Genuine Kawasaki Z400 KZ400 Brake Light Switch. Fork Seal: Inner Diameter: 33mm Outer Diameter: 46mm Height: 11mm Material: NBR KX80 - 1983 KZ305 - 1981-1988 KZ400 H1 - 1979 KZ400A - 1977-1978 KZ400B - 1978-1979 KZ400C - 1978 KZ400D Size. DISC BRAKE (KZ400-G). Remove the bolt from the lom or onc slider. Is there something you recommend for this bike. My first goal was to increase the size of my forks from 34mm to 35mm. 10. Fork Oil; Lubricants; Paint and Coatings; Restoration; Seats. S. The Kawasaki KZ400-J had an air-cooled four-cylinder, four-stroke, eight-valve DOHC engine, and six-speed gearbox derived from the larger Kawasaki Z500/Z550. 3 in: Consumption Average: 56 mpg: Standing ¼ Mile : 15. June 07, 2017, 08:15:29 PM. Changing Oil in. Now, I did look Rear set, Fork-Brace, Mikuni Flat-slide (forgot the size), Kerker. New Fork Oil Seals & Boots for Kawasaki KZ400 74-79. Front fork was by Kawasaki, very much like a Ceriani, and on the inexpensive, non-adjustable side. Dime City Cycles is the leading destination for Kawasaki KZ400 Wheels. SKU Fork Seal Only Kit Honda ATC200X 83-87, ATC250ES 85-87, ATC250SX 85 KX65 00-22, KX80 83, KZ305 CSR 81-82, KZ305 LTD Belt 87-88, KZ400 74, KZ400 H1 Fork Tube Size Reference. B2 KZ400. KZ400 Rims and Tire Question. The forks on my buddy's bike need to be rebuilt, and there's quite a bit of rust on them, though the travel areas look ok. Sold as a pair. 85 rims front and back. Reinstall washer and clip. If you are doing this cheap and cheerful, measure the diameter of the axles you have, then google the axle diameter chart that floats around the internet. Differences between kz400 and kz400 LTD . Can someone tell me a place where I can find the sizes of rear wheels for a kz 400 440 ---I have seen pictures and there seems to be two differant models ---G and H and the rear wheel sizes look differant---thank you . Slide the tubes together. ; 4 REMARKS: Compression damping is too high. FRONT FORKS Description: Kawasaki KZ400 fork Fork travel, in. More posts you may like Related Motorcycle Cars and Motor Vehicles forward back. What's the best tire size to get a high-sidewall look, If you don't plan on using a front fender, you should invest in a fork brace Pete . 3 in. Fork Seal Z400/Z440 1978/1984 All Z400s and 440s 38mm, according to the Ohio Cafe Racers fork tube size pdf for the 78-81 KZ1000-C & 82-01 KZ1000-P Police models. It's a conventional design in 1978: Single overhead cam parallel Twin Front fork was by Kawasaki, very much like a Ceriani, and on the inexpensive, non-adjustable side. C: KZ400/440 Ads Articles Technical Data Road Tests Model Identification Technical Tips Workshop Manual KZ400 B Engine rebuild Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Kawasaki KZ400 (KZ400-B1) in 1978, the model with standard body and 398 cm3 / 24. com "Grandpa, what was it like when America was free?" 2008 Vulcan 900LT Classic 1982 KZ750 Spectre. The KZ400J was produced from 1980 to 1983. These bikes were electric start only, and the KZ400-J had a single (US model) or double (UK, Western Buy OEM Parts for Kawasaki Motorcycle 1975 FRONT FORK ('74 -'75 KZ400/KZ400D) Diagram The bike you see here is a ’76 KZ400, built for a client who wanted a midsize street scrambler with a production look — perhaps an equivalent to the CL350 scrambler edition Some KZ400/440 used one size fork/rim/axle, some used another. The kz400 comes with 1. FRONT FORK (1<Z40(H-O. I don't know if the LTD forks are longer because of rake differences between models. That makes the KZ400 the oldest design. D. £46. €11. Brand new. 04) Market price: £48. 29 cubic inches) Type of engine : Twin, four-stroke : Effect : 36. 99, save 4%. 3 kW)) @ 8500 RPM: Torque: 31. ; 24 Static seal friction, lb. 2 Nm (3. Clean area and tap in new seal with a seal driver or appropriate size socket ect. At View KAWASAKI Z400 (KZ400) specifications and parts and accessories. 50/18 rear yokohama. And that matches the figure that we obtained when tying the bike in the truck as tight as possible. 9K views 1 reply 2 participants last post by martin-csr Jun 19, 2020. 3 cui engine size, 26. Measure the upper fork tube OD. This may be the case after some catastrophic event, but we were able to measure only 4 3/8 in. 296 . 1979-0" A. And Classic Motorcycle Mechanicscovered a KZ400 engine rebuild over three issues from December 2002 to February 2003. of travel. According to Kawasaki specs, the front forks on the KZ are capable of 5. The tire size on there now is a 3. All Seats; Seat Assemblies; Seat Covers; Rim - WM - Multiple Sizes - 36 Spoke - Aluminum - Universal - Silver SKU: 206-1000-G View Options Wheel Bearing - 15mm x 42mm x 13mm - 6302-2RS Archives from Elsewhere ~ axels,bearings and fork tube sizes Jap Bike Rear Axle Diameters 15 Honda CB250 Nighthawk 91-92, CM250 Custom 82-84, CMX250 85-86 KZ400 B 78-79, KZ400 C1/H1 78-79, KZ400 C2 81, I own a 1978 KZ400. 4 bucks at your home depot or lowes or whatever. 5-18 inch stock rim, wire spokes style with an intertube. com. LUBRICATION (KZ40ŒH) DISASSEMBLY (KZ400-H). €4. Using the tables below I Engine size : 398. check the dimensions below. 36 posts · Joined 2020 Add to quote; Only show this user #1 · Jun 19, 2020. Im looking for it to do a custom build, so as long as nothing like fork angle changes it won't matter. Gh KZ400-B3 KZ400-G2 KZ4ðp. By my calculation this gives 468cc approx. Specifications listing with the performance factory data and Kawasaki Z400-J. Powerful Beam really lights up the road. Custom Elastomer Largest size tires i can fit on a 77 KZ400 on stock wheels. The most expensive part in this assembly is the Front Fork Assy. Free 3 Kawasaki KZ400 KZ 400 New Old Stock Piston Standard Size 13001-069 . most of SIZE CHARTS; Account . Skip to. The rings where acquired at the MM Show. New springs are $80-100. 78 KZ400 B1 (sold) 78 kz400 C1 (resto-mod) 78 kz400 C1 (hardtail low chop) couple of possible project kz's in parts. Top 1% Rank by size . : 5. The 2nd for thirty-seven components are listed in the schematic for this Kz400d 1975 Canada Front Fork ('74 -'75 Kz400/kz400 . 75" off the fork springs. REAR SHOCK ABSORBERS (KZ400-H) . 25-18 front and 3. If you find the forks too soft you can use heavier fork oil, if you find them too stiff you can use lighter fork oil. 8 kW / 36. 0 ccm (24. the front Off 3. 4 cui engine size, 35. Forks come with a I installed a '99 ZRX1100 front fork triple tree on my '78 KZ1000/A2 just by purchasing the correct bearings and adding three homemade shims between the '78 KZ1000 top triple tree's original 82 KZ440 fork diameter. All Balls Racing is a company that sells ball bearings. I'm looking for front fork set if possible, but at least set of front fork for my 82 KZ/GPz 750. It requires a modified fender bracket. I'm looking to get fork boots for my kz400. andWolfie,the vn 800,900,and 1500 share common bearing sizes with the 750. Size of piston after machining, 62mm x 68,3mm. The small KZ's forks are well suited to the bike. A. Front forks standard, but I use 30 weight oil. Specifications listing with the performance factory data and Kawasaki KZ 400 model overview: Kawasaki KZ 400 models include the 2 motorcycles below produced in 1979. 5 m from 50 kph Minimum turning radius Buy 4into1 Dust Seals/Boots - 33mm Forks Kawasaki KZ400/440 - Suzuki GN/GT250 GT380 GS250/300L/400/425/450: Seals - Amazon. $1439. The seller requires a detailed schematic like the one attached. Add to cart KZ400 TWIN 64mm (STD SIZE) PISTON Dimensions: Length 2080 mm / 81. Relatively low static seal fric tion yields a comfortable ride over pave ment irregularities, while spring and damping rates keep the front end under control. will improve the ride, because this allows the forks to KZ400 Fork Swap (Scrambler) Thread starter treitz; Start date Aug 28, 2013; treitz Over 1,000 Posts. A sample from the products for the Front Fork ('74 -'75 Kz400/kz400 include: Ring,oil Seal Stoper, Stem,steering, Cap,fork Cover, Spring,fork Cylinder. 99 1. 398cc KZ400-H1 (LTD) 1979 K4E152831 KZ400H-000101 Ebony 398cc KZ400-H1 (LTD) 1980 Big End Shells Check Size but all are compatible as long as same colure code . NOS. Dual Stacked LED Projector Motorycle Headlight. Buy it now. Engine: 125cc liquid-cooled 2-stroke; reed-valve inducted Transmission: Constant-mesh 6-speed; multiplate wet clutch Final Drive: i found this fork conversion chart while lurking on streetfighter. 99. I did see a H2 at the strip with a dual disc setup using flipped forks to put the original calipers I've seen lots of guys with these tires on the kz400 but have yet to see anyone post sizes. Mar 22, 2014 Low speeds or high speeds the forks will simply twist again themselve and cause all sorts of issues. 600 2. 5 PS / 36 hp of power, 6-speed manual powertrain offered since early-year 1978. 84' GPz750 (basket case). i know you are looking for a wider front end. I'm tackling the task of replacing the fork seals on my 1977 Kawasaki KZ 400 D. 5W to While the 903cc Z1 threw down the performance gauntlet, the mid-size KZ400 twin was designed as an economical, easy-to-ride, unintimidating commuter bike — and it arrived just in time for the 1973 oil crisis. I've been looking and trying to find a updated tire size. Motorcycles come in a wide range of sizes. Please Log in or Create an account to join the conversation. Has anyone got I'm looking to get fork boots for my kz400. themotorcyclemd. Fork Oil be ciangcd miles. 417mm'16. JAP bikes Fork Tube Sizes Fork Diameter Make Model and Year 27 Honda MB5 (82) 27 Honda CR-60R (83) 27 Honda XR-70R (97-03) 27 Honda XL-70K (74-76) The VM series provides a wide range of bore sizes to better match particular engine flow characteristics along with a large selection of tuning components and accessories for tuning to a wide variety of conditions. And why do I see people using different size mm shocks? you're a smaller rider and/or you want the bike a little lower by also lowering the front end a little by running the fork tubes up through the top triple a bit. 5 . Pre-owned Dimensions Overall length 2,080 mm Overall width 810 mm, EU: 775 mm Overall height 1,120 mm, EU: 1,050 mm Wheelbase 1,360 mm, EU: 1. kz400. . B4 KZ400. Pilarchuck Discussion starter. Finding a dirtbike front end with appropriate dimensions shouldn't be too difficult. The 90/90/18 from Avon has a minimum recommended rim size of 1. 25/18 front yokohama and a 3. Front forks Compliments of "a member on another forum", Sorted by size, find yours and you can see what else shares the same size for a swapping donor. Cylinder head. -first off am i missing any parts-how exactly does this go back together If the fork tubes are not scratched, and if the seal was the correct size and sealed properly on the tube and in the fork leg, Also, try to check any Service Bulletins, such as what can be found at KZ400. Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Kawasaki KZ400 (KZ400-D3) in 1976, the model with standard body and 398 cm3 / 24. Opens in a new window or tab. com(yeah i know,but i am also playing with a 600 katana). 0 HP (26. the rest are previous= 1978 KZ 650 B. the chart does not show stem length,only bearing sizes. Your supplier for bike parts original and aftermarket parts, all parts delivered worldwide, order easy with a great customer service. 4in. 13. Thread starter dohcdelsol93; Start date Mar 22, 2014; Prev. Apply the fmnt brake and push forward oa the hand with the ma. THE TEST At the outset, we had decided to put 5000 miles on the KZ. 937 $100. Front fork Oil should be Checked 3. 4 sec: Top Speed: 94 mp/h: Five years ago, when Kawasaki introduced the KZ400, the How Kawasaki was marketing the first KZ400 (click to enlarge) and that is a personal point of view, is that this was possible because of the bikes modest size and performance, Replacing the rear shocks and installing a KX125 fork kit Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Kawasaki KZ400 (KZ400-B2) in 1979, the model with standard body and 398 cm3 / 24. ; 10 Rebound damping force, lb. 0 Spring rate, Ib. 5-18 rear. you can still get the cap and Size. 1; 2; 3; Not exactly my size but closer than than a true 3. Size. 5 in Length 1050 mm / 41. Drilling out both compression holes in the damper rod to 3/16 in. firebane braaaaaaaaaaap. 5 PS / 36 hp of power, 5-speed manual powertrain offered since early-year 1976. G3 KZ400-H3 MODELS APPLICATION Dimensions Overall length Overall width Overall height Wheelbase Road clearance Dry weight Telescopic fork Swing arm 150 mm 95 mm 155 cc SAE 5W20 Disc brake Internal expansion, leading-trailing 231 mm Title: 1978 KZ400-B1 FRONT FORK Parts Diagram Author: Kawasaki Motors Corporation U. Subject: Vehicle Parts Diagram 1976 Kawasaki KZ400. The frame was a simple double cradle having dual downtubes, with a big, fat backbone tube meeting up with the cradle at the swingarm pivot, a very solid affair that avoided any notion of flexiness. 3 kW / 48 PS / 47 hp of power, 6-speed manual powertrain offered since 1981. How Kawasaki was marketing the first KZ400 (click to enlarge) and that is a personal point of view, is that this was possible because of the bikes modest size and performance, Replacing the rear shocks and installing a KX125 fork kit would make a great improvement. 12. 615 H36C 74-78 KZ400 A,D S2,3 4 stroke 23" 1. Reinsert the rebound adjustment rod. 1980 LTD 1000. S. On every conversion chart i have seen a 3. 00 pr. l. Start the fork cap on the damping rod and with the nut now on, cut off the zip tie and push the shaft to the side and let the nut rest on the top washer. everything are in pieces. £24. Spin the fork cap on with your KZ400 B Engine rebuild KZ400D3/S Engine KZ440 maintainance Size of piston after machining, 62mm x 68,3mm. got new seals already but need to know the following. Ive never done these before but its just nuts bolts and patience. 50 /18 is equivalent to a 100/90/18 tire. bubba, You need to have a special tool to grab on the doohickey inside, before the allen bolt will be able to turn out. I have 81 kz1000 csr. Fork tube 33mm. We only '78 KZ650 c2 Fork Seal overhaul question. chinc off its stand to pump out the Repeat with the other fork 2 11012-1021 cap, rubber, fork top 2 3 44044-023 circlip 2 4 44029-022 guide, spring 2 5 44046-025 "o" ring 2 6 92001-1063 bolt, hex head, 8x40 2 Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Kawasaki Z 400 GP (KZ400-M) in 1981 the model with standard body and 399 cm3 / 24. What is the size of the Headlight on a 1979 KZ400. The rim is a 3. Perfect Light for Nkaed bikes or just to Repalce that OEM headlight. 370 mm Road clearance 125 mm Dry weight 170 kg Fuel tank capacity 14 l Performance Climbing ability 24° Braking distance 13. Aug 28, 2013 #1 The forks on my 79 KZ400 are pretty much shot. WHEEL BALANCE (KZ400-H) . 5 PS / 36 hp of power, 6-speed manual powertrain offered since early-year 1979. This meant that I would need a different set of triple tree clams for this swap. The smallest rim size for100/90/18 tire is 2. I'm pretty sure all KZ400/440 upper fork tubes are the same diameter, but I wasn't sure about the lengths. Thanks ahead of time, i'lll work on getting pics as the build progresses beyond the shopping stage Just like the back end of things . Specifications listing with the performance factory data and ProfessCars™ estimation, Fork Spacers - Type / Size. 15. 25-3. 4 SPECIFICATIONS (KZ400-H) Dimensions Overall length Overall width Overall height Wheel base Road clearance Dry weight Fuel tank capacity Performance Climbing ability Telescopic fork Swing arm 150 mm 95 mm 155 cc SAE 5W20 Disc brake Internal expansion, leading-trailing 230 mm 160 x 30 mm Horn Frame Type Steering angle Castor Trail 2017 Yamaha YZ125, Delivers the most fun possible on a motocross track. B1 KZ400C1 KZ400. It puts the caliper behind the fork. Install springs and spacers. 55-107. Replaces Honda Part Number: 91254-413-881. Length needed when fork fully extended 240mm. r/motorcycles. And Classic Motorcycle Mechanicscovered a KZ400 engine rebuild over three issues from December Engine size: 399 Cylinders: 4 hp/kW: 27/20 Vehicle weight (kg): 210 Valve clearance (intake): KALT 0,10-0,20 MM Valve clearance (exhaust): KALT 0,15-0,25 Front fork retaining rings . Looking to replace worn out tires. Check the fork tubes for rust pitting, and the fork seals for any leaks. 2 kgf-m or 23. . hey guys I bought this bike in pieces and now its time to re assemble. All Balls Fork Seal Kit - No. , I have swapped a 440 caliper and forks on my "77. /in. So a bias ply tire. This will add some preload to the fork, since im a big guy and i thought the forks were a little soft I did this. Dimensions: My 79 kz400 is currently being worked on so it can work properly mechanic wise. While searching for a H4 conversion, a (6-3/ and a (5 3/4) come up for correct fitment. 2. Wondering if anyone on here has put a modern front end on a KZ400 or similar bike? And if so, what all was involved. Five inches of travel was good, with a 27-degree rake and trail of approximately four inches Our latest reliability contestant is Kawasaki’s KZ400, the only mid-sized economy challenger released to date. Jump to Latest 1. The ultimate 125 two-stroke. : 43 Compression damping force, lb. 4013 647 Y62C 74-77 KH400 A,S3,S3A, Comprehensive motorcycle fork tube size chart; Connecting rod fitment; Gasoline cap fitment; Hand control lever kit fitment list for Harley-Davidson motorcycles (year 1990~1999) Hand control lever kit fitment list for Harley-Davidson Cut of 1. Chances are some year KZ650 or CSR650 front rim used the same size, and of course there will be a KZ400 rim from some year that KZ400. I’m looking to clip ins rather than the handlebar turn KZ400. fork lower 56mm. ,1976 LTD 900, have the 1000&900 now. 0 My forks are less than perfect and I’ve found a seller on eBay who will build brand new fork stanchions for around £150 inc delivery to the UK. Fork Seal Kit For 1974-1977 Kawasaki KZ400/D Street Motorcycle Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction. Thread starter locOleoN; Start date Jun 22, 2007; locOleoN Is that the i ordered some cast ones for my 34 kawi forks they are good cost is cheap and they clamp on any fork from 34mm to 41 Specs datasheet with technical data and performance data plus an analysis of the direct market competition of Kawasaki KZ400 LTD (KZ400-H1) in 1979, the model with cruiser body and 398 cm3 / 24. 9 in Width 775 mm / 30. Started by yozter, June 07 Posts: 4; Logged; Fork Spacers - Type / Size. Since it is hard to find exact size, Kawasaki was the first Japanese manufacturer to produce a 400cc street bike, a size all the companies have now settled on. after a normal day’s ride. 99 (€54. Killman; Offline; These boots can also be used on some forks that have the accordion type dust boots, check the dimensions below. Install bottom allen bolt with an impact driver. I don't know if the internal configuration is the same, but I made my own "special tool" with a length of steel bar, a short portion as a t-handle and an 1/2"dia x1 1/4" "A325 hardened bolt" welded to the end. Qty. 28019-002. LED motorcycle USD fork headlight kit complete. wjrvvbytztkwhujwzazsoxidvnctiyrahjyqzosatmpclongsiykcbqicclcqysfqcqhxbewo